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Contaminated products are a problem most food manufacturers are familiar with, and constantly try to prevent. Bad sealing can be caused by many things; for instance, if parts of the product are mistakenly placed in the seal during the packaging process. This allows air to enter the supposedly air-free environment in the package and thereby contaminates the food. Besides, imperfect packaging may cause foreign bacteria to enter the package, causing food poisoning and compromises food safety.Small foreign bodies and packaging defects are frequently not detected by food producers, but our inspection systems help reduce the risk of spoilage and food poisoning. The systems use low energy X-ray to produce highly detailed images of food products and damaged goods and can be used to check seals in food wrappers, locate packaging defects and find foreign particles of (almost) any size in (almost) any kind of food online at speeds up to 3 packages per second.Our low-energy X-ray systems are able to detect the poorly sealed packages and discard them by emitting an alarm and automatically rejecting them online.Although contaminated food products are a major problem for the manufacturers, it is difficult to inspect the products in a cost-effective and non-destructive way. But by using X-ray systems, the products can be inspected in their original packaging immediately after packaging. The automatic reject function enables the production line to operate without interruptions and human interference.The ability to detect the imperfect seal and the overall packaging integrity online immediately after the filling and sealing process leads to significant savings. This is caused by the better control leading to instantaneous correction of a malfunction, minimizing waste and maximizing the production line efficiency.

EXAMPLES OF USAGE

The value adding effect the systems provide for is particularly due to the fact that the X-ray technology is not only used as an end control, but also as a process control. Hereby, errors due to process machines are found momentarily, the downtime is reduced and the number of errors is decreased. The seaming of cans is particularly essential in the case of the durability of the product. The development of an online system now enables a 100% control of the can seam with a speed of up to 300 cans per minute. Meanwhile, the content and possible foreign particles are assessed.Especially companies that handle food packed in plastic cups and packages where integrity is of big importance to the appearance and durability have focused on improving the process control, and the low energy X-ray technology may be of particular interest here.

FISH BONE DETECTION

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CHICKEN BONE DETECTION

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XX

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XX INSPECTION

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XX PACKAGING

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FEATURES

3 PACKAGES PER SECOND

Real-time and online inspection with instant automatic rejection

FOREIGN PARTICLES DOWN TO 0.3 MM

Foreign particles of (almost) any size in (almost) any kind of product

CONTAMINATION PREVENTION

Our X-ray systems help reduce the risk of spoilage and food poisoning

LOCATING DEFECTS

CASE STORY

Danish seafood supplier, Bornholms A/S, wanted to ensure a very high quality standard of their large variety of new packaging containers, and therefore invested in an InnospeXion X-ray system. Read their story.